PAC Calculation Calculate (PAC) Press DowntimeNumber of times per shift press(es) are shut down to remove waste matrix(Required)Please enter a number from 2 to 8.Number of presses(Required)Number of shifts per day(Required)Number of work days per week(Required)Total number of roll changes per weekAverage number of minutes press down for each roll change(Required)Lost time in hours per week because of roll changeDollar value of product produced per hour per press (machine hour rate)(Required)Please enter a number from 125 to 500.TOTAL COST OF DOWN TIME PER WEEKLabor for Press Room Scrap RemovalEmployee Hourly Rate(Required)Number of hours per week(Required)TOTAL LABOR COST FOR SCRAP REMOVAL PER WEEKIncreased Press Speed% Estimated increase in press speed (15-40%)(Required)Increase in product produced per hour per pressNumber of presses(Required)Number of shifts per day(Required)Number of work days per week(Required)TOTAL VALUE OF INCREASED PRODUCTIONMaterial CostsDecrease in stock width (in inches)Current Average Web Width (may have multiple web widths)(Required)Current Edge Width per side(Required)Please enter a number from .25 to .5.Reduced Edge Width per side with Central Label Waste System(Required)Percent Savings with Reduced Edge WidthUnit Cost of Raw Materials per 1000 sq. in.(Required)Please enter a number from 0.2 to 1.Number of linear feet of raw material per week(Required)Weekly savings associated with use of narrower stockStart Up WasteFeet of stock lost at press stops(Required)Please enter a number from 100 to 300.Total number of matrix roll changes per weekTotal cost of start up wasteTOTAL MATERIAL COSTS SAVINGS PER WEEKOther CostsWaste hauling savings associated with densification ratio of 4:1Cost of waste hauling for label matrix waste per week(Required)Please enter a number from 250 to 1000.Cost savings for waste hauling for label matrix per weekSavings associated with additional floor spaceNumber of collection containers on shop floor(Required)Width of each collection area (ft)(Required)Length of each collection area (ft)(Required)Value of floor space - $/sq.ft.(Required)Floor space savings per weekMachine maintenance associated with dust per week(Required)Cost of customer rejects associated with dust & registration issues per week(Required)Cost of injuries related to heavy lifting per week(Required)TOTAL OTHER WEEKLY COSTSROI CalculationSystem selling price(Required)Total Weekly Cost SavingsDollar Value of Weekly Increased ProductionTotal Weekly GainsPayback period in weeksPayback period in months
